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Francisco MORALES CARREÑO

Boulogne-Billancourt

En résumé

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Entreprises

  • Alten - A330NEO Systems Engineer

    Boulogne-Billancourt 2015 - maintenant Costumer: Airbus Operations
    Employer: Alten
    Job Title: A330NEO Systems Engineer

    In my current job position I am responsible for the stress analysis of all the systems present in the Engine Pylon. These cover ATA26 (Fire Extinction), ATA28 (Fuel), ATA29 (Hydraulics), ATA36 (Bleed), ATA54 (Pylon System Supports), ATA71 (Drain), ATA92 (Electrical).

    Being the focal point for A330NEO Pylon systems stress analysis, I am in charge of the following points:

    -Providing an engineering judgement about the critical components of each ATA.
    -Providing an assessment to design responsible from part preliminary design to part MEMO delivery to customer.
    -Preparing DFEM of each ATA integrating Pylon Primary and/or Secondary structure. MSC Patran/Nastran is the software used for MEF development.
    -Preparing analytical calculations of part failure (Unfolding analysis) and bolt analysis (Pull-through analysis, bearing calculations). Excel, VBA and ISAMI are software used for these analyses.
    -Preparing and delivering of the Stress Sheets which will serve as reference documentation for the A330NEO Pylon certification phase.
    -Answering customer needs and requirements in a continuous improvement basis.
  • GECI Systèmes Groupe ALTEN - Airbus Defence and Space - Satellite Mechanical and Systems Analyst

    2014 - 2015 Costumer: Airbus Defence and Space
    Employer: Alten
    Job Title: Mechanical and Systems Analyst

    The objective of this mission was to develop a set of analyses for different Satellites from Airbus Defence and Space.

    The following activities were performed within the framework of this project:

    • Model check and model modifications using FEMAP
    • Development of specific analyses depending on the S/C (both Telecom and Observation):
    - Thermoelastic analysis
    - Modal and sine sensibility analysis after modifications on FEM
    - CLA analysis
    - FEM delivery preparation
    - Model condensation
    - Internal and costumer technical notes preparation

    Analyses are done with models containing Super Elements if applicable.

    This mission constitutes a first contact with the Space Industry and has provided me a good understanding of Satellite structures and systems.
  • GECI Systèmes Groupe ALTEN - A320NEO Pylon Stress Engineer

    2013 - 2014 Costumer: Airbus Operations S.A.S.
    Employer: GECI Systèmes
    Job Title: A320NEO and A3OX Pylon Stress Engineer

    The objective of this mission was to develop static stress analysis for both A320NEO and A3OX pylon. The following activities were developed:

    • Load cases preparation and check with costumer.
    • Static analysis (Patran-Nastran)
    • Application of weight saving strategies
    • Proposal of different Pylon configurations (Colibri, A350-like, etc.) for the A3OX pylon preliminary design.
    • Note and presentations preparation
    • Weekly meetings with the costumer

    In this job position I gained a deep understanding of the A320NEO Pylon components (both primary and secondary structures) and their sizing rules. In addition to this, previous Airbus pylon programs were analysed in order to gain knowledge for the A3OX pylon preliminary design.
  • GECI Systèmes Groupe ALTEN - A320NEO Pylon Transversal Manager

    2012 - 2013 Costumer: Airbus Operations S.A.S.
    Employer: GECI Systèmes
    Job Title: A320NEO Pylon NSDW – Transversal manager

    As an engineer integrated in the ESYI Airbus team, I have been involved in Non-Specific Design Work activities on a transversal management approach. I have been responsible for the development of the A320NEO Pylon Maturity Plan and for the preparation of a detailed Maturity Plan for the Aft Pylon Fairing of the A320NEO. Both Maturity Plans were aimed at passing product TRL6 but they were continued due to its performance on product quality.

    In this job position was in charge of the following activities:

    • Risks identification by means of DFMEA sessions, PRA, Lessons Learnt (RISE database) and meetings with all the team managers.

    • Creation of a Risk Data Base for the A320NEO Pylon and APF project.

    • Definition of the Risk Mitigation Action Plan.

    • Assessment of actions taken in order to validate TRL6 milestone.

    • Preparation of the APF Post-TRL6 Maturity Plan. Proposition of actions aimed at mitigating risks. Coordination with Stress, Thermal, Aerodynamics, AORL, Tests and FT representatives.

    • Preparation of the Optimization Plan, analysis of risks due to trades (ECP) implementation.

    • Development of the APF Tests planning looking for planning constraints. Coordination with suppliers. Redefinitions on tests schedule were done in order to reduce risks related to late design modifications.

    • Non compliance follow up

    • Coordination with V&V activities

    • Ramp Up and Boost Tests maturity analysis and coordination

    • Reporting to the Chief Engineer and ESIY5 team manager by means of regular meetings.

    In this job position I learnt the basis of transversal management. Being a non-hierarchical based management, I needed to develop strategies in order to influence all the project stakeholders.
    In addition to this, I gained a deep understanding of the A320NEO Pylon architecture and of its manufacturing and production constraints.
  • W Aeronautica - Project Manager

    2010 - 2012 After a market research phase on which I was in charge of Business Development activities, the company was selected as the engineering partner for two key research projects belonging to the CLEANSKY initiative from the European Commission.
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    Costumer: SNECMA
    Employer: W Aeronautica
    Job Title: Project Manager
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    The objective of the project was to design, develop, manufacture and integrate into a Ground Test Demonstrator a set of ducts for the CROR (Contra-Rotating Open Rotor) project from SNECMA.

    Within the framework of this project, I was in charge of the following activities:

    • Follow up of test specimens manufacturing
    • Analysis of test specifications
    • Preparation and presentation of technical reports
    • Planning follow up and budget management
    • Operational Risk Analysis
    • Team management
    • Development of Design-to-Cost and Design-to-Manufacturing strategies.
    • Product design using Catia V5.
    • Modal analysis with ABAQUS v6.10.
    • Development of weight saving strategies.
    • Analysis of the applicable Certifications Specifications.
    • Application of Design-to-Cost and Design-to-Manufacturing strategies
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    Costumer: FRAUNHOFER Institute for Manufacturing Technology and Advanced Materials IFAM
    Employer: W Aeronautica
    Job Title: Project Manager
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    This project belonged to the CLEANSKY initiative and it was aimed at developing an automated system capable of applying/painting a specific micrometric surface pattern (Riblets) on real-sized aircraft parts.

    Within the framework of this project, I was in charge of the following activities:

    • Workshop attendance at Fraunhofer- IFAM facilities in Bremen (Germany)
    • Preparation and presentation of technical reports
    • Planning follow-up and budget management
    • Research of a suitable Mock-up according to customer requirements.
    • Design with CatiaV5

    In addition to these two projects, in W Aeronautica I also was in charge of developing an internal UAV Research project.
  • ISAE (Institut Supérieur de l'Aéronautique et de l'Espace) - Researcher

    Toulouse 2010 - 2010 Département d’Aérodynamique, Energétique et Propulsion (ISAE/DAEP)
    Research Master Internship: Development of Flow Control Strategies for Modification of the Flow Structure in the wake of a Lockheed C-130 aircraft.

    As an internship researcher at the DAEP, the Final Year Thesis covered the conception, development and testing of innovative passive and active flow control strategies aimed to modify or attenuate the vortex structures arising from the close wake of military cargo aircrafts, such as the Lockheed C-130 or the recent Airbus A400M.

    CATIA V5 was used as the main CAD design tool and Rapid Prototyping technologies were used for the optimized test specimens. An aerodynamic testing campaign was launched in the ISAE S4 large wind tunnel (3m x 2m elliptical vane) on a 1:16th scale probed model of a Lockheed C-130 Hercules. The test campaign covered the performance analysis of several passive control techniques and of an innovative active control technique based on pulsed jet technology.

    A 3D-PIV (Particle Image Velocimetry) visualization technique was used for velocity and vorticity field correlation and a user-defined MATLAB tool was used to extract vortices from the general fields of variables.

    ANSYS 12 FLUENT fluid mechanics analysis tool was used when preparing and launching physical models aimed to correlate with experimental results from the wind tunnel.

Formations

  • Universidad Politécnica De Cataluña (Barcelona)

    Barcelona 2005 - 2010 BSc & MSc in Aeronautical Engineering (5-year degree)

    Majors in Aircraft Design, Air Transport & Project Management

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